Six-axis collaborative arms bring automation where traditional robots cannot reach — mixed-model lines, small batches, pilot cells and retrofit projects — with fast deployment and safe, fence-less operation beside your operators.
Mounted on a pedestal, a mobile base or a linear track, a collaborative robot handles spraying, dispensing, tending and handling tasks right next to the people it works with. It needs a fraction of the footprint of a traditional robot cell, can be hand-guided into a new program in minutes, and is designed for safe human coexistence. Delivered under the SYZOY brand with full process integration.
Smooth reciprocating and contour-following paths for parts spraying, second-pass and repair work.
Loading, unloading and pick-and-place between conveyors, racks and machines.
Validate new colours, processes or products without full robot investment.
Switch programs between product variants in seconds.
Take over heavy, hot, repetitive or hazardous tasks from operators.
Add automation to existing lines without rebuilding the cell or the building.
| Payload class | Reach | Repeatability | Typical spray package | Applications |
|---|---|---|---|---|
| 3 kg | 600-900 mm | ±0.02 mm | Small bell (30-35 mm) or mini gun | Interior parts, touch-up, sample stations |
| 5 kg | 800-1,000 mm | ±0.02-0.03 mm | Standard gun / bell | Component spraying, line tending |
| 10 kg | 1,000-1,300 mm | ±0.03 mm | Bell with rotary wrist, dual supply | Larger components, multi-gun cells |
| 16 kg | 1,300-1,700 mm | ±0.03-0.05 mm | Heavy packages, fixtures | Handling, tending, large-part spraying |
Selection depends on the paint process, explosive-atmosphere classification and protection requirements (IP54 or better; positive-pressure purge where required). Painting-specific packages available.
Cycle time, film thickness, spray parameters and booth airflow engineered by coating specialists.
Spray device, paint supply, atomizing air, electrostatic and purge systems integrated and factory-tested.
PLC and MES interfaces for program selection, production counters and full traceability.
Operator training, program libraries, spare parts and remote support.
Combine collaborative robots with our rotary bell atomizers, infrared heating modules and custom fixtures to build compact, flexible coating cells for parts, samples and repairs — engineered, integrated and commissioned by one team. Rotary Bell Atomizer → Infrared Heating → Fixtures & Tooling →
| Component | Typical configuration | Notes |
|---|---|---|
| Collaborative arm | 3-16 kg payload, IP54+ protection / purged explosion-proof version | Selected by part size and cycle time |
| Atomizing device | Small rotary bell (D40-D52) or spray gun, electrostatic option | Matched to paint supply and flushing |
| Paint supply | 1K / 2K metering & mixing / fast colour-change valve set | Changeover time tied to flush volume |
| Controls & safety | Safety PLC, force/speed limits, area scanning | Configured per site risk assessment |
| Mounting | Fixed pedestal / mobile base / linear track | Mobile version preferred for retrofits |
| Commissioning | Factory pre-test + on-site calibration + training | Program library and process parameters delivered |
Configuration engineered as a package around part and capacity targets.
Parts, cycle time, film thickness and paint system reviewed to confirm cobot suitability and payback.
Arm, end-effector, paint supply and safety package selected; reach simulation when needed.
Cell integrated and spray-tested in our works; programs and process parameters calibrated.
Installation and safety validation scheduled in maintenance windows to minimise downtime.
Operator/maintenance training; acceptance against cycle time and quality targets; documentation handover.
Mixed-model low-volume lines, pilot and sample stations, second-pass and repair spraying, component and interior parts, and retrofits in tight spaces. For high-volume vehicle lines we will still recommend conventional paint robots with rotary bells after comparing cycle time and cost.
A risk assessment per ISO 10218 / ISO-TS 15066 drives safety-rated speed and force limits, safety area scanning or virtual fences. Spray applications additionally meet explosion-protection requirements (purge, static control, flush interlocks).
Yes. Waterborne paint uses externally-charged bells with insulated hose systems; 2K materials use metering and mixing units. Purged-arm or explosion-proof designs are selected by area classification, with atomizing equipment integrated by SYZOY.
Cobot arms and cells typically cost appreciably less than conventional paint robots and deploy in weeks. On mixed-model work, saved changeover downtime and manual quality variation usually pay back in 12-24 months (indicative; project-specific calculation provided).
With a mobile base and offline programming, on-site installation is typically 3-5 days per station, scheduled inside production maintenance windows; programs and spray parameters are pre-tuned in our works.
Critical wear parts stocked locally, remote diagnostics and annual service agreements. Spray end-effectors (bells, guns, turbines) are serviced through the same team that supports our atomizer range.
Nearly 30 coating lines delivered. Let us help you plan, build or upgrade yours.
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